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Circular Knitting

Award for circular knitting machine manufacturer

Ranga Yogeshwar presents third Top 100 award to top circular knitting and braiding machine manufacturer Mayer & Cie.

27th June 2022

Knitting Industry
 |  Albstadt, Germany

Knitted Outerwear, Technical Textiles

Albstadt-based Mayer & Cie. has been named a Top 100 award-winner for the third time as one of Germany’s most innovative small and mid-range businesses. The jury made special mention of the circular knitting and braiding machine manufacturer’s innovative processes.

At the centre of the family firm’s further digital development is the aim to boost its customers’ productivity. Last Friday, members of the Mayer & Cie. management received the award from the science journalist Ranga Yogeshwar at the SMB summit in Frankfurt am Main.

Claim to leadership a deliberate decision

“We are delighted to receive the Top 100 award for the third time this year,” said Sebastian Mayer, Chief Digital Officer and member of the Mayer & Cie. management. “2019 and 2020, characterised by a slump in demand and the pandemic, were not easy years for our company. Yet we deliberately worked on improving our processes in order to hit the ground running once the market recovered. We thank all of our employees for supporting this development and driving the change forward.”

Progress is digital for SMBs too

For some time now, the focus of development work at Mayer & Cie. has been on lean management in assembly processes, on optimisation of aftersales service, including setting up an online shop for spare parts, and on product lifecycle management, or PLM, which stands for a concept of seamless integration of all the information that arises during a product’s lifecycle.

The Mayer & Cie. assembly line in Albstadt-Tailfingen. © Ralph Koch for Mayer & Cie.

A clean data structure is the basis for these measures. Sebastian Mayer likes to call it the ‘digital backbone’. “Basically, what it means is that all product data is processed in the same database and all information is available only once and can be downloaded immediately, “ he explains.

Boosting the customer’s productivity

Customer benefit is the sense and purpose of Mayer & Cie.’s digital development work. “Our aim is to boost the productivity of customers who work with our circular knitting machines,” Sebastian Mayer says. Their main point of access to the company’s development work is the ‘knitlink’ IIoT platform, where machine data is to be recorded and evaluated.

Spare parts sales is then automated via the online shop and support is available from the platform round the clock. In future, a 3D model of every machine – a kind of digital twin – is to be available on knitlink.

The development department at Mayer & Cie. in Albstadt-Tailfingen: with around 50 of the firm’s 400 employees Sebastian Mayer drives the SMB’s digitisation forward. © Ralph Koch for Mayer & Cie.

Mayer & Cie. in award-winning company

In all, 436 companies, including about 10% from machinery and plant engineering, competed for the Top 100 seal of innovation this year. Nearly 300 were successful and were congratulated in person by Ranga Yogeshwar at the SMB summit. He noted that the award winners set a role model example.

“Innovators are thought leaders; they are always pioneers too,” said Yogeshwar, who mentors the competition. “They put their products to the test and ask themselves what an ecological society and a climate-oriented world will require of them. And they check the opportunities and challenges that increasing digitisation will bring for forms of cooperation, social relationships and, with them, for employee retention.”

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