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Flat Knitting

Patagonia launches advanced flat knitted base layer

Merino Air, which is knitted on advanced flat knitting technology, is said to look, feel and perform like nothing else on the market.

21st July 2015

Knitting Industry
 |  Ventura, CA

Knitwear, Sports/​Activewear

Leading California based outdoor brand Patagonia has launched what it calls breakthrough Merino Air Baselayer, a first-ever fusion of sustainably sourced wool and cutting-edge technology.

Merino Air, which is knitted on advanced flat knitting technology, is said to look, feel and perform like nothing else on the market whilst offering outstanding warmth, improved breathability and better fit than conventional merino base layers, while still maintaining the natural odour-fighting properties of wool.

To create Merino Air, Patagonia says it invested years of advanced R&D to refine three unique steps driven by its dual commitments to technical innovation and protecting the environment.

“We sourced merino wool directly from the grasslands of Patagonia using regenerative agricultural practices that actually reverse damage to the environment,” the company said, adding:

“The wool for each garment is then treated using an innovative air-jet process that creates yarn of greater loft and insulation value than conventionally spun wool.”

“Using a computerized knitting machine, the lofted wool and 100% recycled-polyester yarns are knit directly into a seamless performance fit garment with minimal waste —especially compared to traditional cut-and-sew construction.”

The knitting technology used is actually Shima Seiki MACH2 high speed Wholegarment technology as can be seen in the later stages of this product video:

“The result is a perfect blend of technical product with best in-class performance and sustainable sourcing,” said Jenna Johnson, Senior Director, Technical Outdoor. “Merino Air’s high-loft, efficient wool construction and excellent fit will keep you warm outdoors no matter what you’re up to. It’s the most unique baselayer on the planet, made with responsibly sourced merino wool.”

This fall, Patagonia is also launching a completely redesigned overall baselayer collection –available via direct and wholesale – with a new line structure, exclusive fabrics and a new fit.

Founded by Yvon Chouinard in 1973, Patagonia is an outdoor apparel company based in Ventura, California. A certified B-Corporation, Patagonia’s mission is to build the best product, cause no unnecessary harm and use business to inspire and implement solutions to the environmental crisis. The company is recognized internationally for its commitment to authentic product quality and environmental activism, contributing over $68 million in grants and in-kind donations to date.

Merino Air top and bottom baselayers are available for both men and women, and can be purchased exclusively in Patagonia Retail stores and at www.patagonia.com

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